The Process of CAM Computers Articles | December 14 Donovan Smith Shirt , 2007 CAM is a process just like the rest of the steps in CNC.? You need to do certain things before it spits out the tool paths and then the G-Code.? These things you need to define change with the type of...
CAM is a process just like the rest of the steps in CNC.? You need to do certain things before it spits out the tool paths and then the G-Code.? These things you need to define change with the type of CAM you are using and the CAM program you are using.? They are all similar, but a bit different.
Here are the CAM Steps:Define MaterialDefine Stock SizeDefine CoordinatesDefine ToolDefine Feeds and SpeedsSimulate MachiningPost Process
Define MaterialYou will need to define your material before you begin your machining.? For example, if you are machining wax Vernon Hargreaves III Shirt , your feeds and speeds you define later can be faster.? If you are machining steel, you will need to slow things down.? Most times the type or composition of the material will not need to be defined in the CAM program, but you will need to be very aware of it.
Define Stock SizeNext Chris Godwin Shirt , you will need to let the CAM program know what the size is of the stock you will be using.? You are usually defining the ?box? or ?cylinder? you will begin with.? The machine needs to know where the stock starts and ends so it can make sure to remove all the material it needs to.
Define CoordinatesHow will the machine know what is 0,0,0 in the coordinate scheme?? You need to tell it.? You will pick a corner of the stock box and let the machine know that is exactly 0 Justin Evans Shirt ,0,0.? That is also where you will need to ?zero out? your machine at.? This is the beginning point for the machining operations.? It is also usually the ending point of the program as well.So what is the best spot to pick for 0,0 O. J. Howard Shirt ,0?? There isn?t one.? It depends on your machine and how the axis? are laid out in your brain.? For me, I like to pick the ?Highest Z Point? and the ?South West Corner? because that is where zero is in my brain.? I have also set all my machines up that way.
Define ToolDefining the tool is an easy process.? If you were going to use a tool, would you like to know what it is and how you are supposed to use it?? You need to let the machine know what tool it is holding and what size that tool is.? The machine needs to know the diameter Carlton Davis Shirt , length, offset, and how far the tool sticks out from the spindle so it does not crash.? If the tool is a plasma cutter Vita Vea Shirt , the CAM program will need to know the width of the torch cut.? It can then compensate for it.
Define Feeds and SpeedsNext, you need to let the program know how fast you want the machine to move and how much material you want to take off with each pass.? This is where defining your material above comes in. I will not get into the calculations here, but each material and tool combination has an optimal Feedrate.? You will also be adjusting the spindle speed in this step as well.
All these pieces of the puzzle interrelate with one another.? Imagine the spindle going slow Lavonte David Shirt , with a fast feed rate.? You will probably damage your machine.? Imagine the spindle going fast, with the feed rate extremely slow.? You will have low productivity and probably prematurely wear your tools.? All this adds up to the fact you will have to use your brain and gain some real life experience.
Simulate MachiningThis is my favorite step.? Here you run your program on your virtual piece of stock and watch the material being machined away.? How cool is that!? You get to see what you did before you try it out on your expensive CNC equipment.? As I said before, this is like proof reading what you did while programming.? I have found a ton of problems and fixed them before I ever got out to the shop.
Tool PathsWhen you are done simulating the machining Gerald McCoy Shirt , you will see tool paths.? Tool Paths are one of the outcomes of our CAM process.? Tool paths are literally that, the path that the tool will follow while machining.? CAM Software shows us these paths so we can follow what is going to happen.? The logic of the CAM Software determines where these paths will be and in what order they will happen.? The tool paths will then be converted into G-Code in the next step.
What are tool paths and how do you create them?Tool paths are the paths the tool will take around and through the piece of material to create the part.? Tool paths show up as a very thin wireframe movement paths in the CAM process.? This is to show you where the machine will be traveling.? You want this so you can see if there will be any interference issues while machining.Once the tool paths are generated, you can usually watch an animation of the action.? You can ?virtually? watch the machine work and machine the material.? This is a very helpful feature of modern CAM programs.? I don?t know how many times I have found a problem in the simulation before I ever made it to the shop.